Loading checklist: Error-free into the RORO harbour
January 22, 2026
Reading time: 3 minutes
With every RoRo shipment, proper preparation determines whether a vehicle is loaded smoothly - or whether it fails at the terminal. In practice, delays rarely occur at sea, but almost always at the port: missing documents, vehicles that are not ready to travel or discrepancies between registration and actual condition. This is precisely where this roro loading checklist to.
The following guide shows you step by step how to prepare vehicles, machines or rolling project cargo for the RoRo port without errors. You will find out which technical requirements apply, which documents are mandatory and which typical mistakes you should avoid at all costs. The aim is loading roro, which goes through without any queries, additional costs or delays.
Why structured RORO loading is crucial
RoRo stands for „roll-on/roll-off“ - vehicles are moved on board ready to travel. This is precisely the advantage, but also the responsibility of the shipper. Unlike with containerised loads, the terminal checks very carefully before loading whether the vehicle is ready to move:
is technically roadworthy,
corresponds to the declared dimensions,
has no leaks or safety risks,
was correctly documented.
Even small deviations result in units not being accepted. A structured roro loading checklist is therefore not a „nice-to-have“, but a must for predictable shipping.
Step 1: Vehicle & technology - Produce gate-ready
The most important principle is: Anything that cannot roll on its own is not loaded. The following points should therefore be checked and documented before delivery to the harbour:
Readiness to drive
Engine starts reliably
Steering fully functional
Brakes ready for use
Gear shift in working order
Battery & fuel
Battery charged (no jump start required)
Fuel level usually maximum 25 %
Leaks & safety
No oil, fuel or hydraulic leaks
No loose parts in or on the vehicle
Alarm systems deactivated
For construction machinery, agricultural machinery or special vehicles in particular, this point is crucial for successful RoRo loading.
Step 2: Record dimensions & weight correctly
The reported dimensions are the binding basis for every RoRo booking. Deviations often lead to rejection at the terminal.
Parameters
What to look out for
Length
incl. attachments, overhangs, couplings
Width
incl. mirrors, chains, safety bars
Height
incl. roof superstructures, antennas
Weight
Unladen weight plus fixed attachments
Practical tip: Always measure the real vehicle and do not rely solely on data sheets. Conversions or optional extras are often forgotten.
Step 3: Prepare documents completely
Error-free documentation is a core element of every roro loading checklist. The following documents should be available at the latest at gate-in:
Booking confirmation
Vehicle documents (e.g. registration or proof of ownership)
All of these points can be addressed with a structured roro loading checklist reliably.
Checklist: RORO loading at a glance
☑ Vehicle fully roadworthy
☑ Battery charged
☑ Fuel level within the specifications
☑ No leaks
☑ Real dimensions measured
☑ Weight stated correctly
☑ Documents complete
☑ Terminal cut-offs complied with
External guidelines & security
International safety standards for maritime transport are defined, among other things, by the International Maritime Organisation (IMO) defined. These specifications form the basis for many port and shipping company regulations in RoRo transport.
FAQ on RORO loading
Does every vehicle have to be roadworthy?
Yes, vehicles that cannot roll independently are unsuitable for classic RoRo shipments.
How precise do the dimensions have to be?
The specified dimensions must correspond to the actual condition. Deviations often lead to rejection in the terminal.
Are there fixed fuel limits?
As a rule, yes. The permitted quantity depends on the shipping company and harbour.
When should I start preparing?
Ideally several days before the gate-in in order to rectify technical or documentary problems in good time.
Conclusion: Stress-free arrival at the RORO harbour with a checklist
Structured preparation is the key to a successful RoRo shipment. This roro loading checklist helps you to avoid typical mistakes and get your units through the harbour without delays. Specific prices are deliberately not quoted, as costs depend on the route, vehicle type and harbour. A personalised quote is required for reliable figures.
Disclaimer: All information in this article has been carefully researched but is subject to change at any time. ODS Orient accepts no liability for the topicality, accuracy and completeness of the information provided.
Do you have any questions or would you like to make use of our RoRo service?
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With every RoRo shipment, proper preparation determines whether a vehicle is loaded smoothly - or whether it fails at the terminal. In practice, delays rarely occur at sea, but almost always at the port: missing documents, vehicles that are not ready to travel or discrepancies between registration and actual condition. This is exactly where this roro loading checklist comes in. [...]